Audi Case Study · 120

Audi A4 oil sump, resealed.

An Audi A4 came in leaking engine oil from the sump, the level dropping between services. The old sump gasket had hardened and let go. The sump was pulled, cleaned and resealed.

Job done

Mechanical Repairs Engine Repairs Audi Specialist
Audi A4 parked at the workshop, in for an oil leak diagnosis.

The brief

The A4 had to be topped up with oil between services, the level creeping down with a film building up under the engine. He brought it in, which is the right call, an oil leak only spreads and an engine running low on oil is an engine at risk. The trail pointed at the oil sump, the pan bolted to the bottom of the engine that holds the oil. It seals to the engine block with a gasket or a bead of sealant, and over the years the heat cycles harden it until it shrinks and cracks and the seal lets go, so oil weeps out the join, runs down the pan, and drips. A weeping sump doesn't reseal itself, and the leak only gets worse, so the pan has to come off and go back on with a fresh seal.

The oil leak traced to the sump gasket on the Audi A4.

The diagnosis

With the engine cleaned off and run, the leak traced clearly to the sump gasket, oil weeping from the seam between the pan and the block, not from the drain plug or anywhere higher up. The rest of the engine's seals checked out dry. That's a reseal: drop the sump, clean both mating faces back to bare metal, and seal it up properly the way the engine calls for, with a fresh gasket or sealant bead to spec.

The sump pan removed and the mating faces cleaned back to bare metal.

The work

The undertray came off, the oil was drained, and the sump pan unbolted and removed. Both mating faces, on the pan and on the block, were cleaned right back so the new seal had a clean surface to bite on, the oil pickup checked clear, and the sump refitted with a fresh seal to the manufacturer's spec, every bolt torqued in sequence. Fresh oil to level, and the engine run and checked warm for any weep. A road test confirmed the sump was dry and the level held.

The sump refitted with a fresh seal and the engine checked dry.

The outcome

No more oil under the engine, the sump sealed and dry, and the oil level holding between checks. The A4 went home with the leak sorted at its source. A weeping sump gasket only worsens and quietly drinks oil, so pulling the pan and resealing it properly stopped the leak and kept the engine where it should be on oil.

Got something similar?

Oil leak on your Audi?

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