Audi Case Study · 132

Audi A3 oil separator, replaced.

An Audi A3 came in burning oil, idling rough, with the check engine light on. The oil separator in the crankcase breather had failed. Replaced, the running settled.

Job done

Mechanical Repairs Engine Repairs Audi Specialist
Audi A3 parked at the workshop, in for an oil separator diagnosis.

The brief

The A3 was getting through oil faster than it should, idling rough, hesitating, and the check engine light was on. He brought it in. That points at the oil separator in the crankcase breather. As the engine runs, pressure and oil mist build up inside the crankcase, and the breather system vents that back into the intake to be burned cleanly, with the oil separator catching the oil so only the gases go through. When the separator fails, oil mist gets pulled straight into the intake, which is the oil consumption, and the failed unit upsets the crankcase pressure, which leans out the idle and trips the light. A failed oil separator doesn't recover, so it needs replacing.

Diagnostics on the Audi A3 showing the crankcase ventilation fault codes.

The diagnosis

Diagnostics confirmed it, fault codes pointing at the crankcase ventilation system and a lean mixture, and a check showed the oil separator wasn't holding pressure as it should, pulling oil through the breather. The intake, the injectors and the rest of the engine checked out. That's a replacement. The separator and its diaphragm are sealed into the breather unit, you don't rebuild it on the car, so the call was a complete unit.

The old oil separator removed from the engine.

The work

The old oil separator was removed and a new genuine Audi-spec unit fitted with fresh seals, the breather hoses checked over while everything was apart. Then the fault codes were cleared and the engine's fuelling adaptations reset so it could relearn against a breather system that was working. A road test confirmed a steady idle, the light staying off, and no hesitation.

The new Audi-spec oil separator ready to fit.

The outcome

Steady idle, clean response, no warning light, and the oil consumption back to normal. The A3 went home running properly again. A failed oil separator quietly feeds the engine its own oil and keeps the idle unhappy the longer it's left, so changing it and letting the engine relearn put the running right.

Got something similar?

Burning oil on your Audi?

If your car is using oil, idling rough, or there's a check engine light, the team can run diagnostics and find the cause, oil separator or otherwise. Drop us a message.

← Back to Audi case studies