Audi Case Study · 40

Audi Q7 radiator, replaced.

An Audi Q7 came in needing coolant topped up constantly. The radiator had cracked at an end tank seam. Replaced, the system refilled, bled and pressure tested, no more loss.

Job done

Mechanical Repairs Cooling System Audi Specialist
Audi Q7 parked at the workshop, in for a coolant leak diagnosis.

The brief

Mr Ong's Q7 needed coolant topped up constantly, and a level that keeps dropping is an affirmation there's a leak somewhere. He brought it in on a referral. Coolant that disappears is going somewhere, and a slow leak turns into an overheat the day it lets go, which can damage the engine. On a car this size the radiator is a common source. The radiator sheds the engine's heat to the air, and on these its end tanks and the seam where they crimp onto the core are plastic, which heat-cycles under pressure for years until it gets brittle and cracks. It weeps a little coolant that flashes off on the hot engine so you barely see it, and the level keeps creeping down. A cracked radiator doesn't reseal, and the crack only spreads, so it needs replacing.

Pressure test on the Audi Q7 cooling system finding the radiator leak.

The diagnosis

A pressure test on the cooling system pinpointed it, the radiator was weeping from a hairline crack at an end tank seam and losing pressure slowly, which is the disappearing coolant. The hoses, the water pump, the expansion tank and the rest of the system held fine. That's a radiator replacement, you don't patch a cracked plastic tank, so the call was a complete radiator with fresh hoses and clamps as needed.

The old cracked radiator removed from the front of the car.
The new genuine Audi-spec radiator ready to fit.

The work

The cooling system was drained, the old cracked radiator removed, and a new genuine Audi-spec radiator fitted with fresh hose clamps and the connections checked. The system was refilled with the correct Audi coolant, the air bled out the proper way so no pockets were left, and held under pressure to confirm it held with no weep. A road test confirmed the gauge sat steady through traffic and at speed, no overheating, and the level stayed put.

The new radiator installed and the system refilled.

The outcome

No more coolant loss, the level holding between checks, the gauge steady, and the system holding pressure as it should. The Q7 went home with the leak resolved. A cracked radiator only splits further, and the failure at the end is a sudden coolant dump and an overheat that can cost a head gasket, so changing the radiator kept it to a tidy, planned job.

The cooling system bled the proper way.
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Audi losing coolant?

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