Audi Case Study · 62

Audi A6 valve cover gasket, replaced.

An Audi A6 came in with a burning engine oil smell from the engine compartment. The valve cover gasket had hardened and was leaking onto hot parts. Replaced, the leak stopped.

Job done

Mechanical Repairs Engine Repairs Audi Specialist
Audi A6 parked at the workshop, in for a valve cover oil leak diagnosis.

The brief

The A6 had a burning engine oil smell coming off the engine compartment, that unmistakable scent of oil cooking on something hot, especially after a run. He brought it in. On these engines that smell usually points at the valve cover gasket. The valve cover sits on top of the cylinder head and seals the top of the engine, keeping the oil in, with a gasket between it and the head. Over years of heat cycling the gasket hardens, shrinks and cracks, so the seal lets go and oil seeps out the edge. It runs down onto the exhaust manifold or other hot parts and burns off, which is the smell, and if it's left it can drip onto things it shouldn't and the oil loss adds up. A hardened gasket doesn't reseal, so it needs replacing.

The oil weep traced to the valve cover gasket on the Audi A6.

The diagnosis

A check with the engine warm found it, oil weeping from the valve cover gasket, running down onto hot parts where it was burning off and making the smell. The rest of the engine's seals, the oil filter housing, the sump, the crank seals, checked out dry, so it was the valve cover gasket. That's a gasket replacement, and on these the valve cover is plastic, so it gets inspected for warping while it's off, but the gasket is the fix.

The valve cover removed and the head face cleaned up.

The work

The intake and the bits in the way came off, the valve cover removed, the cover and the head face cleaned up properly, the cover checked over, and a new genuine Audi-spec valve cover gasket fitted, every bolt torqued in sequence to spec so it seats evenly. The oil was topped to level and the engine run and checked warm for any weep. A road test confirmed the burning smell was gone and the cover was dry.

The old hardened valve cover gasket removed.

The outcome

No more burning oil smell, the valve cover sealed and dry, and the oil staying where it should. The A6 went home with the leak sorted. A hardened valve cover gasket only seeps worse and keeps cooking oil onto hot parts, so changing the gasket stopped the leak at its source, a clean engine and no more smell.

The new genuine Audi-spec valve cover gasket ready to fit.
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