Audi Case Study · 78

Audi Q3 radiator fans, replaced.

An Audi Q3 came in running hot in traffic with the radiator fans dead. The cooling fan assembly had failed. Replaced, the engine staying cool at low speed again.

Job done

Mechanical Repairs Cooling System Audi Specialist
Audi Q3 parked at the workshop, in for a cooling fan diagnosis.

The brief

The Q3 was running hot, specifically when it was crawling in traffic or sitting at idle, and a look under the bonnet found the radiator fans weren't turning. It's easy to jump to the wrong conclusion with overheating, so a precise diagnosis comes first, and that's what he came in for. The radiator cooling fans pull air through the radiator when there isn't enough airflow from the car moving, so they do their job in traffic, at idle, and on a hot day. When the fan assembly fails, the motor seizing or the control packing up, there's no forced airflow at low speed, so the coolant can't shed its heat and the engine overheats, until you're moving fast enough for the air to do the job instead. A failed cooling fan doesn't recover, so it needs replacing.

The cooling system checked on the Audi Q3, the fault traced to the dead radiator fans.

The diagnosis

A check of the cooling system traced it to the radiator fan assembly, it wasn't running when it should, the motor failed, so there was no forced airflow at low speed, which is exactly the hot-in-traffic symptom. The radiator, the coolant, the thermostat and the water pump all checked out, it was the fan. That's a fan assembly replacement, you don't rebuild the fan motor on the car, so the call was a complete cooling fan assembly, fitted and tested.

The failed radiator fan assembly removed.

The work

The bits in the way came off, the failed radiator fan assembly removed, and a new genuine Audi-spec cooling fan assembly fitted, connected up, every fastener torqued to spec. With the engine warmed up the fans were checked to cut in at the right temperature and pull proper airflow through the radiator. A road test, including a spell of low-speed running, confirmed the gauge sat steady with no overheating.

The new genuine Audi-spec cooling fan assembly ready to fit.

The outcome

Gauge steady in traffic and at idle, the fans cutting in when they should, and no overheating at low speed. The Q3 went home with the cooling sorted. A failed cooling fan only leaves the engine to overheat every time you're stuck in traffic, and an overheat can cost a head gasket, so changing the fan assembly put it right before it did damage.

The new fans installed and checked cutting in at temperature.
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