Audi Case Study · 85

Audi A3 front brakes, pads and discs replaced.

An Audi A3 came in squeaking and grinding under braking. The front pads were worn and the discs scored. Both replaced as an axle set, the braking sharp and quiet again.

Job done

Mechanical Repairs Brakes Audi Specialist
Audi A3 parked at the workshop, in for front brake inspection.

The brief

The A3's driver came in complaining of loud squeaking and grinding when stepping on the brakes. He brought it in, which is the right call, that squeal turning to a grind means the front brakes have run through their friction material and are starting to do damage. The front brakes do most of the work on any car. The pads are the wear item, designed to be used up and replaced, and the discs they clamp wear too, thinning and scoring over their life. When the pads go right down, the squeal turns to a grind as the backing plate contacts the disc, which gouges the disc surface. By that point you're not just changing pads, the discs are scored past serviceable, so the front needs pads and discs together.

The diagnosis

On the lift the front brakes told the story: the pads worn down to the backing plate, and the discs scored from running on metal, below minimum thickness. The calipers and slides were freed off and checked, they were fine, just the pads and discs gone. The rears still had life. So it was a front axle set: new genuine Audi-spec pads and discs on both sides together, because you don't fit fresh pads to a scored, undersized disc, and you do the pair so both sides bite the same.

The worn front pads and scored disc on the Audi A3.

The work

Both front discs and the worn pads were removed, the hubs cleaned up, and a new genuine Audi-spec set of discs and pads fitted, the calipers and slide pins cleaned and greased so they move freely, every fastener torqued to spec. The pads were bedded in properly so they'd grip evenly from the start. A road test confirmed quiet, even, progressive braking with a firm pedal and no pulling.

The new genuine Audi-spec front discs and pads ready to fit.

The outcome

Quiet brakes, a firm pedal, even bite, sharp progressive stopping, and no squeal or grinding. The A3 went home stopping properly again. Worn-out pads turn into scored discs the longer they're left, so doing the front pads and discs as an axle set put the braking back where it should be, the safety job you don't put off.

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