Audi Case Study · 97

Audi A6 engine and gearbox mounts, replaced.

An Audi A6 came in with vibration and thumps while driving. The engine and gearbox mounts had sagged. Full set replaced, the shake and the noise gone.

Job done

Mechanical Repairs Suspension Audi Specialist
Audi A6 parked at the workshop, in for engine and gearbox mount replacement.

The brief

The A6 had developed vibration through the cabin and thumps while driving over bumps and on gear changes, the kind of thing you can't unfeel once you've noticed it. He brought it in. That's the worn-engine-mount picture. The engine and gearbox sit on rubber mounts that hold their weight and absorb the shake, keeping it out of the cabin. As the rubber ages it sags and cracks, and once it does the drivetrain moves around more than it's meant to: the vibration comes straight through, the engine note climbs in the cabin, and the slack lets it thump against its stops. Mounts that have gone together produce exactly that, and left long enough the loose drivetrain stresses other parts, so they need changing as a set.

The worn engine mount with cracked and sunken rubber on the Audi A6.

The diagnosis

On the lift each mount got a pry-test. The engine mount and the gearbox mount had sunk visibly with cracked rubber, the play obvious under load. All of the drivetrain mounts were tired at the same time. When they go together like that, you do them as a set, fitting one fresh mount next to a sagging one just loads the new one harder, so the call was the full set.

The gearbox mount removed showing the play under load.

The work

The engine and gearbox were taken onto transmission jacks to take their weight, and each tired mount came off in turn. New genuine Audi-spec mounts went in across the set, every fastener torqued to the manual figures. With everything bolted up, the drivetrain was checked to be sitting square in the bay before the engine was let down to load onto the fresh mounts. A road test confirmed the vibration and the thumps were gone.

The new genuine Audi-spec engine and gearbox mounts ready to fit.

The outcome

Smooth at idle, no clatter on shifts or over bumps, no vibration through the cabin, and the engine note back to normal. The A6 went home with the drivetrain held properly again. Engine and gearbox mounts wear as a set and they take the rest of the drivetrain's refinement down with them, so doing the whole set together resets the lot rather than chasing the next sagging one a few months later.

The new mounts installed and the drivetrain aligned in the bay.
Got something similar?

Vibration and thumps on your Audi?

If your car vibrates more than it used to or thumps over bumps and on gear changes, the team can check the mounts and put it right. Drop us a message.

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