BMW Case Study · 150

BMW 116i brake pads and discs, replaced.

A BMW 116i came in with squeaking and grinding when braking. The pads and discs were worn down. Front brakes done as a set, the noise gone and full bite back.

Job done

Mechanical Repairs Brakes BMW Specialist
BMW 116i parked at the workshop, in for brake inspection.

The brief

The 116i had squeaking and grinding noises when braking, the kind that mean the friction material is running out. He brought it in. Squeaking when braking means the pads are down to their wear indicator, and grinding means they're past it. The discs wear with the pads, so by the time the pads are that low the discs have a lip and have lost their flat sweep. Brakes are a wear item, and there's no nursing them past the indicator, so when they get to that point the pads and the discs go together, because fitting fresh pads onto a worn disc just beds them into the same uneven surface. A service is exactly when this gets caught and dealt with.

The worn front brake pads on the BMW 116i, down to the indicator.

The diagnosis

Wheels off, the front pads were down to the wear indicator and the discs had a lip around the edge, measured past the minimum thickness on the gauge, so they were done too. Fitting new pads onto worn discs doesn't make sense, so it was a set job, front pads and discs together, to reset the braking properly.

The worn front disc beside the new BMW-spec rotor.

The work

The front callipers came off, the worn discs were swapped for new genuine BMW-spec rotors, and a fresh set of pads went in. The slider pins were cleaned and greased so the callipers float freely, everything reassembled to torque, and the brakes bedded in on a controlled road test, a series of measured stops to lay an even layer of pad material onto the new discs. The road test confirmed the squeak and the grind were gone, the pedal was firm, and the bite was back.

The new BMW-spec rotors and pads ready to fit.

The outcome

No squeak or grind, a firm pedal, and full, even bite back at the front. The 116i went home with the braking reset to like-new. Brakes are a wear item and there's no nursing them past the indicator, so doing the pads and discs together gave the car back proper, even stopping power.

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