Mercedes-Benz Case Study · 66

Mercedes-Benz C180 Kompressor front brakes, replaced.

A Mercedes-Benz C180 Kompressor came in with signs of failing brakes. The front pads were worn and the discs scored. Both replaced as an axle set, the braking sharp and quiet again.

Job done

Mechanical Repairs Brakes Mercedes-Benz Specialist
Mercedes-Benz C180 Kompressor parked at the workshop, in for front brake inspection.

The brief

The C180 Kompressor was showing signs of failing brakes: a squeal under braking, a longer pedal, and the stopping not as sharp as it should be. He brought it in, which is the right call, the front brakes do most of the stopping and you don't compromise on them. The pads are the wear item, designed to be used up and replaced, and the discs they clamp wear too, thinning and scoring over their life. When the pads go right down, the squeal sets in and the wear runs into the disc surface, scoring it. By that point you're not just changing pads, the discs are scored past serviceable, so the front needs pads and discs together.

The worn front pads and scored disc on the Mercedes-Benz C180 Kompressor.

The diagnosis

On the lift the front brakes confirmed it: the pads worn near the end, and the discs scored and below minimum thickness. The calipers and slides were freed off and checked, they were fine, just the pads and discs gone. The rears still had life. So it was a front axle set: new genuine Mercedes-spec pads and discs on both sides together, because you don't fit fresh pads to a scored, undersized disc, and you do the pair so both sides bite the same.

The old front discs removed alongside the new genuine set.

The work

Both front discs and the worn pads were removed, the hubs cleaned up, and a new genuine Mercedes-spec set of discs and pads fitted, the calipers and slide pins cleaned and greased so they move freely, every fastener torqued to spec. The pads were bedded in properly so they'd grip evenly from the start. A road test confirmed quiet, even, progressive braking with a firm pedal and no pulling.

The new Mercedes-spec front discs and pads ready to fit.

The outcome

Quiet brakes, a firm pedal, even bite, sharp progressive stopping, and the squeal gone. The C180 Kompressor went home stopping properly again. Worn pads turn into scored discs the longer they're left, so doing the front pads and discs as an axle set put the braking back where it should be, the safety job you don't put off.

The new front brakes installed and the calipers serviced.
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