Volkswagen Case Study · 45

Volkswagen Touran coolant leak, repaired.

A Volkswagen Touran came in losing coolant. Perished coolant hoses were weeping. Replaced with fresh hoses and clamps, the system bled and pressure tested, no more loss.

Job done

Mechanical Repairs Cooling System Volkswagen Specialist
Volkswagen Touran parked at the workshop, in for a coolant leak diagnosis.

The brief

The Touran was losing coolant, the level dropping with a faint sweet smell and a damp patch showing up around the engine. He brought it in, which is exactly right, coolant that disappears is going somewhere and a slow leak becomes an overheat the day it lets go, which can damage the engine. Coolant, the radiator fluid that keeps the cooling system at a controlled temperature, runs around the engine through rubber and fibre-reinforced hoses, sealed with clamps. Over the years, especially on a car that's not been maintained on time, the rubber hardens, the fibre degrades, and the hoses crack and weep at the bends and clamp ends. A perished coolant hose doesn't reseal, and the leak only gets worse, so the worn hoses need replacing.

Pressure test on the Volkswagen Touran cooling system finding the perished hoses.

The diagnosis

A pressure test on the cooling system pinpointed it, a couple of the coolant hoses were perished and weeping, hardened and cracking, losing pressure slowly, which is the disappearing coolant. The radiator, the water pump, the expansion tank and the rest of the system held fine. That's a hose replacement, fresh hoses and new clamps where the old had perished, rather than chasing weeps that are only going to get worse.

The old perished, cracking coolant hoses removed.
The new genuine VW-spec coolant hoses and clamps ready to fit.
The new hoses installed and the cooling system refilled.

The work

The cooling system was drained enough to get at the hoses, the perished coolant hoses removed, and new genuine VW-spec hoses fitted with new clamps, the connections checked. The system was refilled with the correct VW coolant, the air bled out the proper way so no pockets were left, and pressure tested again to confirm it held with no weep. A road test confirmed the gauge sat steady through traffic and at speed, no overheating, and the level stayed put.

The system bled the proper way.
The system pressure-tested clean after the swap.

The outcome

No more coolant loss, the level holding between checks, the gauge steady, the engine warming up on time, and the system holding pressure. The Touran went home with the leak resolved. Perished coolant hoses only weep worse, and the failure at the end is a sudden coolant dump and an overheat, so changing the hoses kept it to a tidy job.

The gauge confirmed steady on the road.
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Volkswagen losing coolant?

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