Volkswagen Case Study · 53

Volkswagen Scirocco supercharger hose, replaced.

A Volkswagen Scirocco came in with smoke from the engine bay and a flat feel. The supercharger charge hose had split, leaking boost and a little oil mist onto hot parts. Replaced, the smoke and the flat feel gone.

Job done

Mechanical Repairs Engine Repairs Volkswagen Specialist
Volkswagen Scirocco parked at the workshop, in for a smoke and boost diagnosis.

The brief

The Scirocco had smoke evaporating from the engine bay, disturbing and a bit scary, with the engine feeling flat too. He brought it in straight away, the right call, smoke from the engine wants checking. The culprit was the supercharger charge hose. On this engine the supercharger pumps pressurised air through a run of charge hoses to the intake, and those hoses carry a little oil mist from the crankcase breather along with the boost. The rubber heat-cycles under pressure and a hose splits, so boost leaks out, that's the flat feel, and the oily air that escapes lands on the hot engine and flashes off as a wisp of smoke. A split charge hose doesn't reseal, so it needs replacing.

Diagnostics on the Volkswagen Scirocco showing the underboost fault codes.

The diagnosis

Diagnostics confirmed underboost fault codes, and a check found a split in the supercharger charge hose, bleeding boost and letting oily air escape onto hot parts, which is exactly the flat feel and the smoke. The supercharger itself, the intercooler and the rest of the pipework checked out. That's a hose replacement, fresh rubber and a new clamp where the old had split, then the codes cleared.

The split supercharger charge hose found, leaking boost and oily air.
The old split hose removed alongside the worn clamp.
The new genuine VW-spec supercharger charge hose and clamp ready to fit.

The work

The split supercharger charge hose was removed along with the worn clamp, and a new genuine VW-spec hose fitted with a new clamp, the other joints in the charge pipework checked while everything was apart. The fault codes were cleared and the engine's boost adaptations reset so it could relearn against a sealed system. A road test confirmed strong, clean boost, no smoke from the engine bay, the flat feel gone, and the light staying off.

The new hose installed and the charge pipework checked.
The fault codes cleared and the boost adaptations reset.
The boost confirmed strong on the road, no smoke.

The outcome

Strong boost, clean throttle response, no smoke from the engine bay, and no warning light. The Scirocco went home with the charge system sealed and pulling properly again. A split charge hose robs the engine of its boost and the oily air it leaks makes that scary wisp of smoke, so renewing the hose and letting the engine relearn put the running right.

Workshop photo 9.
Got something similar?

Smoke from the engine bay on your Volkswagen?

If there's smoke from the engine bay or the engine feels flat, the team can run diagnostics and find the cause, a split charge hose or otherwise. Drop us a message.

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